OCS Ozone Systems

OCS-BEVERAGE PURE A New Standard in Beverage Production

Combine bottle rinsing, product water and line CIP in a single integrated ozone system. Eliminate chlorine and improve quality and cost at the same time.

Three Stages, One System Zero Chemical Residue Cold-Water CIP — Energy Savings Controlled Residual Ozone
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The Problem

Chlorine Carries Three Risks at Once

Beverage production has three contamination points — the bottle, the product water and the line. Chlorine is not the ideal solution at any of them.

Carcinogenic By-products

Chlorine can form harmful compounds such as trihalomethanes (THMs).

Taste & Odor Change

Chlorine residue negatively affects the taste and smell of product water.

Fragmented Solutions

Separate systems for bottle, water and line create a lack of integration.

High CIP Energy Cost

CIP processes that require hot water raise energy costs.

System Concept

Three Stages, One Integrated System

OCS-BEVERAGE PURE covers three critical points of the production line at once.

1

Bottle Rinsing

The inner surface of the bottle is rinsed with ozonated water.

2

Product Water Ozonation

Potable water is disinfected with ozone; residual ozone is zeroed by a controlled design.

3

Line CIP

Cold ozonated water is used for periodic cleaning of the filling line.

4

Continuous Control

PID and a residual-ozone sensor provide continuous assurance.

Solution Areas

Application Points & Methods

🍾

Bottled Water Producers

A standard upgrade in bottle and product-water quality.

  • Bottle inner-surface rinsing integration
  • Product-water final disinfection stage
  • Zero chlorine residue
🥤

Soft Drink Factories

An integrated solution for high-volume filling lines.

  • Cold ozonated water in line CIP
  • Lower energy cost
  • Short CIP cycle time
🧃

Juice Processing Plants

Disinfection focused on product quality and shelf life.

  • Process-water quality control
  • Increased microbiological safety
💧

Mineral Water Sources

An approach that preserves the purity of the natural water source.

  • Chemical-free disinfection
  • Preservation of the spring water's natural properties

Technical Data

System Technical Data

Bottle Rinsing
Method
Ozonated water injection
Chemical residue
Zero
Product Water
Disinfection method
Ozone + UV polishing
Residual ozone
Controlled, brought to zero
Microbiological safety
High
Line CIP
Water temperature
Cold water (room temperature)
Energy impact
Significant savings
Cycle time
Shortened
Installation & Maintenance
Installation time
2–4 weeks
Service interval
Every 6 months
Warranty
2 years

Why OCS-BEVERAGE PURE?

Advantages That Improve Quality and Cost

3-in-1

One Integrated System

Bottle, water and line disinfection managed from a single system.

Zero

Chemical Residue

After the reaction, only water and oxygen remain.

Cold

CIP Energy Savings

The need for hot water disappears and energy cost drops.

No THMs

Carcinogenic Risk Eliminated

Chlorinated by-product formation is structurally prevented.

Taste Protection

Product Quality

Taste/odor degradation from chlorine residue is eliminated.

Local

First Integrated Turkish System

The first local solution combining these three stages in Turkey.

Application Sectors

Which Facilities?

Bottled Water Producers · Soft Drink Factories · Juice Processing Plants · Mineral Water Sources

FAQ

Frequently Asked Questions

Does residual ozone remain in the product water?

No. With a residual-ozone sensor and a UV polishing stage, the system guarantees zero residual ozone in the product water.

Can it be integrated into our existing filling line?

Yes — the system integrates with your existing line infrastructure; no major structural change is needed.

How much less energy does cold-water CIP use than my current chlorine system?

It depends on your current hot-water requirement; concrete savings are calculated during the site analysis.

Is the same generator used for bottle rinsing and product water?

It can vary by design; a single central generator or separate modules may be recommended.

Which food-safety standards is the system compliant with?

The system is configured to comply with ISO 22000 and related food-safety standards.

Free Technical Assessment for Your Facility

Request a free technical assessment for your beverage facility. Let's plan the chlorine-free, integrated production solution together.

Request a Free Assessment