OCS Ozone Systems — High Capacity

OCS-MINE GUARD Cyanide Oxidation System

Oxidize cyanide and thiocyanate in mine tailings and process wastewater within minutes. End months-long natural degradation.

99% WAD Cyanide Removal Results in Minutes Heavy-Metal Oxidation Support kg/hour-Scale Capacity
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The Problem

Natural Degradation Carries Months of Risk

In gold mining, leaving cyanide wastewater to natural degradation in tailings ponds is the most common method — but it requires storing huge water volumes for a long time and carries continuous leakage/accident risk.

Long Wait Time

Natural degradation can take months, and risk persists throughout.

Large-Volume Storage

Safely storing huge water volumes for a long time requires extra infrastructure and cost.

Leakage & Accident Risk

A long storage period increases environmental accident and leakage risk.

Tightening Regulatory Pressure

Environmental audits on tailings management and cyanide discharge are increasingly tightening.

System Concept

Safe Discharge Within Hours

OCS-MINE GUARD offers a four-stage architecture tailored to mine wastewater management.

1

Cyanide & Thiocyanate Analysis

Free and WAD cyanide and thiocyanate concentrations in tailings or process water are analyzed.

2

High-Capacity System Design

A kg/hour-scale, oxygen-fed ozone system is sized to the water volume.

3

Continuous-Flow Oxidation

A flow system that continuously draws and treats water from the tailings pond processes large volumes quickly.

4

Verification & Discharge Approval

Removal rate is documented via inlet/outlet analysis, approving safe discharge or backfill use.

Solution Areas

Application Points & Methods

⛏️

Tailings Pond Treatment

Cyanide oxidation in large-volume wastewater ponds.

  • Large-volume processing with a continuous-flow system
  • Pre-treatment support for backfill use
💧

Process Water Discharge

Final treatment of plant outflow water before safe discharge.

  • Fast, measurable oxidation
  • Documented compliance with discharge limits
🧊

Cold-Climate Heap Leaching Support

Ozone-ice application that increases leach yield at low temperatures.

  • Increased dissolved oxygen
  • Faster leaching in low-grade heaps
⚗️

Pre-Cyanidation Oxidation

Pre-treating raw ore with ozone before leaching.

  • Reduced cyanide consumption in the subsequent cyanidation step
  • Indirect contribution to production efficiency

Technical Data

System Technical Data

Dose & Performance
Free/WAD cyanide dose
2–3 g O₃ / g CN(WAD)
Thiocyanate dose
3–4 g O₃ / g SCN
WAD cyanide removal
99%
Reaction time
Under 10 minutes at 40–80 ppm concentration
Additional Removal Effect
Copper removal
Over 90% under optimum conditions
Zinc removal
Over 90% under optimum conditions
Nickel removal
Significant reduction
System Capacity
Ozone generator
kg/hour-scale, sized to water volume
Feed type
Oxygen-fed (recommended for energy efficiency)
Operating mode
Continuous flow or batch
Installation & Maintenance
Installation time
Varies by project scale
Service interval
Every 6 months
Warranty
2 years

Why OCS-MINE GUARD?

Advantages in Mine Wastewater

99%

Proven Removal Rate

Literature-backed high effectiveness on WAD cyanide.

Minutes

Fast Result

Oxidation in minutes instead of months-long natural degradation.

Multi-Benefit

Heavy-Metal Support

Contribution to copper, zinc and nickel removal alongside cyanide.

70 Years

Mature Technology

A field-proven method researched since the 1950s.

Flexible

Multiple Application Points

Usable in tailings, process water, heap leaching and pre-oxidation.

Engineering

Site-Specific Design

Every project is sized for its cyanide and thiocyanate profile.

Application Sectors

Which Facilities?

Gold Mining · Silver Mining · Metal Plating Industry · Tailings Management Facilities

FAQ

Frequently Asked Questions

Does ozone completely destroy cyanide?

Ozone first converts cyanide to less-toxic cyanate, then to bicarbonate and nitrogen — these end products can be safely discharged.

How much tailings-water volume can be processed?

With a continuous-flow architecture, the system scales to continuously process large volumes; capacity is determined in the site analysis.

Does performance drop in cold climates?

On the contrary, ozone-ice application at low temperatures can increase leach yield, especially in heap leaching.

Can this system be integrated into our existing tailings management process?

Yes — it usually integrates into existing water-management infrastructure with no major structural change.

How is the removal rate documented?

Cyanide and thiocyanate removal rates are verified with laboratory results via inlet/outlet analysis before and after commissioning.

Free Feasibility Assessment for Your Facility

Request a free feasibility assessment for your facility. Let's plan the fast cyanide-oxidation solution for your mine wastewater together.

Request a Free Feasibility Assessment