OCS-OZW 250 PRO
- Kategori : Ozone Fruit & Vegetable Washing Machines
The OCS-OZW 250 PRO is the flagship model of the series, developed for industrial fruit and vegetable washing lines requiring high hygiene standards and full traceability. The dual-tank (2×125 L, 250 L) structure is paired with an oxygen concentrator feed to achieve a higher and more stable ozone concentration.
The distinguishing feature of the PRO model is that it measures both the dissolved ozone in the wash water and the ozone concentration in the ambient air simultaneously, using separate sensors. This dual measurement secures both process quality (target ppm in the water) and worker safety (0.1 ppm OHS limit) at the same time. A catalytic ozone destruction unit fully neutralises the off-gas leaving the reactor, preventing free ozone from entering the surrounding air.
With full PLC automation, product-based recipe management, and a documentable process report for HACCP, the PRO model is designed for export-oriented facilities subject to audit.
Note: Under appropriate process conditions, ozone contributes to the reduction of certain pesticide residues; the removal rate varies depending on the pesticide's chemical structure, ozone concentration, and contact time.
- Oxygen-Fed Generator (10 g/h adjustable): Higher and more stable ozone concentration than air-fed systems, drier gas.
- Dual Ozone Measurement: Online dissolved ozone analyzer (liquid) + ambient air ozone sensor, monitored simultaneously.
- Catalytic Ozone Destruction Unit: Fully neutralises reactor off-gas, includes moisture trap.
- Full PLC + HMI Automation: Product-based recipe management (lettuce, tomato, apple, citrus, custom recipe).
- Venturi + Microbubble: Maximum gas-liquid contact efficiency.
- AISI 316L Body (standard): Withstands prolonged contact with acidic products (citrus, tomato).
- Automatic CIP: Self-cleaning function.
- Data Logging and HACCP Process Report: Usable as documentation during audits.
- Optional Water Recovery Module: Filtration + ozone + ORP dose control for safe multi-cycle reuse of wash water.
| Parameter | Value |
|---|---|
| Tanks | 2 × 125 L |
| Total volume | 250 L |
| Ozone production capacity | 10 g/h adjustable |
| Feed gas | Oxygen concentrator |
| Gas-liquid contact method | Venturi + microbubble |
| Ozone measurement | Online dissolved ozone analyzer (liquid) + ambient air ozone sensor (dual measurement) |
| Control | Full PLC + HMI, product-based recipe |
| Off-gas management | Catalytic ozone destruction unit + moisture trap |
| Body material | AISI 316L (standard) |
| Filtration | Coarse filter + bag/cartridge filter |
| CIP | Automatic self-cleaning |
| Data logging / HACCP report | Included |
| Water recovery | Optional module |
Note: The target dissolved ozone concentration is determined based on product type, water temperature, and process validation; it is not provided as a universal guaranteed value.
| Parameter | Value | OHS Limit |
|---|---|---|
| Outlet water residual ozone | Targeted per process | — |
| Ambient air ozone | Continuously monitored | 0.1 ppm |
| Interlock | Automatic shutdown on limit exceedance | — |
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1. What is the purpose of dual ozone measurement?
The liquid-phase measurement confirms process quality (target ppm); the ambient air measurement continuously monitors worker safety (0.1 ppm OHS limit). Together they secure both quality and safety.
2. What is the difference from the Standard 250 model?
The PRO model differs with an oxygen-fed 10 g/h generator, a microbubble gas-liquid contact system, dual ozone measurement, a standard 316L body, and a HACCP process report.
3. Does the system completely remove pesticide residues?
No. Under appropriate process conditions, ozone contributes to the reduction of certain pesticide residues; the removal rate depends on the pesticide's structure and ozonation conditions.
4. What does the HACCP process report cover?
It is a process report based on the dissolved ozone, ambient ozone, and recipe data logged by the system, usable as documentation during audits.
5. How does the water recovery module work?
It is an optional module combining filtration, ozone injection, and ORP-based dose control, allowing wash water to be safely reused across multiple cycles.