OCS Ozone Systems

OCS-COLD CHAIN Cold Storage Hygiene System

Ozone disinfection compatible down to -20°C in cold storage and slaughterhouse environments. Combine mold, bacteria and odor control in a single system.

-20°C Compatible Design Mold & Bacteria Control Night Shock / Day Low-Dose Shelf-Life Extension
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The Problem

Low Temperature Strains Standard Equipment

In cold storage, low temperature reduces the efficiency of standard disinfection equipment. Also, while staff are on shift the disinfection dose must be kept limited — which lowers effectiveness.

Low-Temperature Challenge

Standard ozone generators can't operate directly in a -20°C environment.

Mold & Bacteria Build-up

A cold, humid environment is ideal for mold and psychrophilic bacteria growth.

Limited Daytime Dosing

While staff are present, the dose stays bound by OHS limits.

Short Shelf Life

Insufficient hygiene shortens the shelf life of stored product.

System Concept

Low-Dose by Day, Shock Disinfection by Night

OCS-COLD CHAIN offers a dual-mode operating architecture tailored to cold-storage conditions.

1

Room Inventory & Volume Analysis

All cold rooms, their temperatures and volumes are recorded.

2

Dual-Mode Dose Design

A low dose for staff safety by day and a shock-disinfection protocol in the empty room by night.

3

Cold-Environment Integration

The generator sits in a heated compartment and ozone is delivered to the room via an insulated line.

4

Automatic Mode Switching

Synced with the shift schedule, the system switches automatically between day and night modes.

Solution Areas

Application Points & Methods

🧊

Cold Storage Warehouses

Mold and bacteria control in long-term storage areas down to -20°C.

  • Insulated PVDF/316L SS gas line
  • Antifreeze diffuser design
  • Night shock-dosing protocol
🥩

Slaughterhouse & Production Rooms

Continuous low-dose disinfection in +4°C production areas.

  • Staff-safe daytime dose limit
  • Surface and air combination
🚚

Loading & Dispatch Areas

Compensating dose control in frequently-opened-door areas.

  • Compensation for door-opening losses
  • Sensor-based automatic dose adjustment
📋

Multi-Room Central Management

Managing multiple cold rooms from a single system.

  • Central generator, distribution manifold
  • Independent per-room dose control

Technical Data

System Technical Data

Day Mode
Target concentration
0.05–0.1 ppm (OHS compliant)
Operating mode
Continuous low dose
Staff safety
TLV-TWA limit not exceeded
Night Mode
Target concentration
1.5–2.5 ppm (shock dosing)
Operating mode
No staff present, door locked
Clearance time
Automatic ventilation before morning entry
Cold-Environment Compatibility
Minimum operating temperature
-20°C (with special line design)
Pipe material
Insulated PVDF or 316L SS
Generator location
Heated compartment (outdoor)
Installation & Maintenance
Installation time
2–4 weeks
Service interval
Every 6 months
Warranty
2 years

Why OCS-COLD CHAIN?

Advantages Built for the Cold Chain

-20°C

Design Built for Cold

An engineering solution for conditions where standard systems can't operate.

2 Modes

Day/Night Automation

A balance between staff safety and maximum disinfection effectiveness.

Shelf-Life Extension

Lower microbial load, longer storage time.

Field-Proven

Real Facility Experience

A validated protocol deployed at references such as Rella Gıda.

Central

Multi-Room Management

Multiple cold rooms controlled from a single system.

TR

Local Engineering

Local technical support tailored to cold-chain conditions.

FAQ

Frequently Asked Questions

How does an ozone generator work at -20°C?

The generator sits in a heated compartment, not directly in the cold room. Ozone is delivered to the room via an insulated line.

When can staff safely enter after night shock dosing?

The system doesn't unlock the door automatically until the ambient ozone level drops below 0.05 ppm.

Does our existing cold storage need extra construction?

Usually no — the system integrates with existing infrastructure; only gas-line and diffuser installation is needed.

Can multiple cold rooms run at different doses?

Yes — each room has independent dose control; a different protocol can be applied for cream or high-organic-load rooms.

How does the system verify microbiological results?

Removal rates are documented via surface and air sampling after commissioning and periodically.

Free Technical Assessment for Your Facility

Request a free technical assessment for your cold-storage facility. Let's plan the -20°C-compatible, day/night-mode hygiene solution together.

Request a Free Assessment